SERVICES

We first understand the product mix (LED, Automotive, consumer, Telecom) & study the board size range, component types (0402, 0201, BGA, QFN) , monthly volume (current & 2 yr-projections), changeover frequency & then check for required CPH, accuracy class & Line Configurations (1 vs. Multi Mounters)

Then we decide on the line configuration keeping in view the nature of AOI required (Inline vs Semi/Auto), future expansion space & conveyor compatibility.

Once line configuration is decided, then we proceed for selection of Equipment vendor who can provide us as per our requirement. Further evaluation criteria depend on installed base in India, spare part availability, Local service team strength, Response time (actual), software usability. 

Next we perform live demonstration of customer PCB.  We check feeder compatibility, software program compatibility & changeover time demonstration. Here we measure Actual vs Claimed CPH & placement accuracy on fine pitch

Here we perform breakdown analysis of pricing offered by vendor into Machine cost, Installation & Training cost, Spare cost, Warranty (Min 1 year), AMC after warranty. Here we negotiate on free initial spare kit, 2~3 visits free after installation & payment terms.

This phase is most critical before machine arrival. Here we ensure site is ready for machine installation w.r.t power, air, environment & layout

Ensuring Machine is delivered, moved to the production floor & installed on the line .  Need to check for machine levelling, air & electrical connections & software set-up. 

Here we dry run the machine without pcb &  make a sample PCB. We check fiducial recognition, nozzle condition, placement offsets & feeder performance during this stage. We fine tune for pick up height, placement force & vision alignment. 

First of all we verify the packing list against the actual items delivered by the supplier. Machine specs are verified as per ordered & received along with machine accessories like feeders, nozzles, cables & manuals.

Before machine opening, we first verify power, air, environment & space for starting machine placing activity on line. When all of the above factors are verified, then we proceed further.

We move the machines to the line using pallet truck & place as per approved line layout. In case of new line set-up, first we start with Mounter placement on line & then align other upstream & downstream equipment accordingly.

We use precision levelling tools & adjust machine legs properly. We believe levelling is first & foremost important part of new line installation & has a high impact on overall Machine performance during Production.

Now, we connect the mains & check phase sequence & voltage stability. Along with this Air & other machine to machine connections are also connected.

Once connections are done, power ON the machines, verify the Machine software & performing axis homing to verify all machines are ready to operate in Auto Mode during Production.

We are proud to say that we have one of the best delivery speeds for SMT Spare part across India to reduce overall Machine downtime. We deal in Nozzles, feeders, filters & sensors. We work on same day dispatch, Pan-India support, OEM & compatible parts along with

Technical support.

We deal in all kinds of spare parts starting from Pick & Place, Feeder parts, Printer consumables, Reflow Oven parts, AOI parts etc.

We deal in individual spare parts along with custom spare kits , monthly consumption kit.  Sometimes buying these kits gives you much better deal compared to individual parts

We deeply understand Indian Electronics manufacturing eco-system & cater to their specific needs whether it be EMS companies, LED manufacturers, Automotive electronics or consumer electronics.

We understand the urgency of supply chains delivering to vast & diversified Indian market. For this we have an emergency phone line which will ensure the part is delivered in the fastest time possible

We have after sales support for many SMT brands  namely Yamaha, Fuji, Juki, Hanwha & Panasonic & continue to follow market trends & update our brand portfolio accordingly.  

Our expert team specializes in providing on-site & remote support to all your SMT process  problems like frequent placement defects/rejections, High machine downtime, poor first pass yield, process set-up for new product etc.

Core consultation services we offer are SMT line set-up & optimization, New Product process development (NPI support), Placement accuracy improvement, Reflow Profile optimization, stencil & printing process improvement, Feeder & component handling optimization, Spare part planning & consumption control  

We deliver measurable results after providing these services in terms of reduction in Overall Rejection by 20~40%, Improve FPY (5~10%), reduce downtime, faster changeover time, stable production for new products. We understand that numbers ~ trust in KPI management.

We follow a structure approach for problem solving which starts from Line assessment (Machine condition, process gaps, operator practices) , Problem Identification (Root cause analysis, data based findings), Implementation (Parameter Optimization, Process corrections, Training), Stabilization (Trial runs, Monitoring, Final handover).